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Thimble Dimensions and Compatible Shackles

Good quality, heavy duty galvanised and stainless steel thimbles can present a challenge when it comes to finding a suitable size shackle.

This is especially true with galvanised thimbles for larger diameter ropes.

Commercial Pattern shackles are a tempting solution because they are usually capacious enough to fit over large thimbles.
However the risk of failure is considerable and the galvanised versions will suffer very quickly from corrosion.

Selecting a rated shackle is highly recommended because they are not only much stronger than commercial pattern shackles, but also have the reassurance of a manufacturer guaranteed break load.
e.g. 

Green Pin Shackles  Yellow Pin Shackles  Jimmy Green Galvanised Pin Bow Shackles  Jimmy Green Galvanised Pin D Shackles

All these shackles derive extra strength from three important design factors:

The second two factors mean that a strong enough shackle will not necessarily fit over/around the next attachment/connection point e.g. a swivel, thimble, another shackle

Consequently, you may need more than one shackle to bridge the gap

Green pin shackle properties

The tables below chart the inside dimensions of the galvanised and stainless steel thimbles, together with the overall thickness.

The Jimmy Green Team have physically checked the Green Pin shackles (Yellow Pin and and Jimmy Green Galvanised Pin are the same) on each size of thimble and tabled the smallest size shackle that will both fit over, and sit comfortably on each size of thimble.

Thimble dimensions diagram

Galvanised Thimbles - Specifications and Compatible Shackle Size
Thimble L W D Shackle
6mm 32mm 21mm 11mm 5mm
8mm 34mm 24mm 14mm 9mm
10mm 39mm 26mm 16mm 10mm
12mm 47mm 33mm 18mm 11mm
14mm 47mm 33mm 18mm 11mm
16mm 63mm 42mm 23mm 16mm
18mm 70mm 45mm 25mm 19mm
20mm 93mm 70mm 34mm 22mm
24mm 110mm 74mm 35mm 22mm
28mm 120mm 80mm 42mm 25mm
32mm 160mm 115mm 48mm 25mm

Thimble = thimble size by rope diameter
L = approximate internal length
W = internal width at the widest point
D = thickness 
Shackle = the smallest size shackle (Green, Yellow or Jimmy Green Galvanised Pin) that will fit over, and sit comfortably on each size thimble
e.g. a 6mm thimble requires a 5mm Shackle with 6mm Pin

Thimble dimensions diagram

Stainless steel thimbles are smaller size for size than galvanised.

Stainless Steel Thimbles - Specifications and Compatible Shackle Size
Thimble L W D Shackle
8mm 34mm 21mm 11mm 5mm
10mm 45mm 27mm 15mm 7mm
12mm 47mm 31mm 18mm 9mm
14mm 55mm 34mm 20mm 11mm
16mm 65mm 40mm 24mm 16mm
18mm 73mm 46mm 26mm 16mm
20mm 77mm 45mm 28mm 16mm
24mm 83mm 52mm 35mm 19mm
28mm 135mm 80mm 40mm 22mm
32mm 170mm 90mm 42mm 25mm

Thimble = thimble size by rope diameter
L = approximate internal length
W = internal width at the widest point
D = thickness 
Shackle = the smallest size shackle (Green, Yellow or Jimmy Green Galvanised Pin) that will fit over, and sit comfortably on each size thimble
e.g. an 8mm thimble requires a 5mm Shackle with 6mm Pin